Etcher always returns error message

GE everyone,
as seen in the clip below I got an error message, in fact I always get an error message no matter what I try to load on my 32gb thumb drive. The original image is only 2.5gb in size so there should be enough space on it. I have tried to load this file many times and have even downloaded the file again from opnsense. In addition I have tried to saving the raspberry pi operating system and a copy of Debian with the same error message. I also used Diskpart and cleaned the drive but nothing seems to change the message. Any help would be appreciated…
D
P.S. yes I know there some other threads that are similar but they dont appear to be exactly the same message from what I can tell

Hello, are you able to successfully unzip the image with something like WinZip or 7-Zip? You might want to confirm the downloaded file is complete by checking the expected size vs. the actual size. Also, can you provide the link to the file you are trying to flash?

Same here, have flashed an older file which went ok then.
But now giving the same error message.